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ISO 5 Cleanroom Exhaust Renovation

ProjectISO 5 Cleanroom — Hazardous Exhaust & Process Cooling Renovation
LocationGolden, Colorado
OwnerNational Renewable Energy Laboratory (NREL)
DeliveryMechanical renovation inside an operating ISO 5 cleanroom
CompletedSeptember 2025
SystemsHazardous exhaust for LPCVD tool installation · welded 316 stainless steel ductwork · existing-conditions Revit modeling · prefabrication

NREL needed a hazardous exhaust system added to support an LPCVD tool installation — inside an ISO 5 cleanroom that had to keep operating. In a critical environment at that classification, there is no room for improvisation: every penetration, every weld, and every hour of downtime has to be planned before anyone touches the space.

ASE built the job around precision up front. The team produced detailed existing-conditions Revit models, prefabricated welded 316 stainless steel ductwork off-site, and sequenced all in-room work through formal Method of Procedure (MOP) activities coordinated with the lab.

Outcome

The system was installed with downtime limited to the scheduled MOP windows — the cleanroom remained fully functional throughout construction. The project demonstrates the combination that defines ASE's critical-environment work: accurate modeling, prefabrication, disciplined field sequencing, and respect for an operating facility.

Welded stainless steel exhaust ductwork
Welded stainless steel exhaust ductwork

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